JEL-Leading Manufacturer of Clean Robot

Troubleshooting

Vacuum Troubles

Q1. Solenoid valve does not work.

A1-1
Check if the connecting part is not loosened or disconnected. Check if VAC and LEAK, AIR and EXH are connected correctly.
If the connection is wrong or loosened, connect them properly, and check again.
A1-2
Check if the robot power is turned ON. Check if the communication with robot is available.
If the power is OFF, supply the power properly, and check again.
A1-3
Check if the operation command is correct.
Check if the robot can be operated via teaching box.
If the command is wrong, check the command with the operation manual.
A1-4
Check the pressure display on the pressure switch.
If pressure value changes for ON/OFF, solenoid valve is operating. Check the supply lines to the end-effector.
If pressure value is not changed regardless of ON/OFF of the solenoid valve, operate the solenoid valve manually. (Refer to the procedures below.)
*If vacuum line is connected to the vacuum break port (LEAK), not to the vacuum side (VAC), ON/OFF operation becomes reverse.
*It is the same to the positive pressure specs. If positive pressure line is connected to the break port (EXH), not to the positive pressure port (AIR), ON/OFF operation becomes reverse.
Procedures for manual operation of solenoid valve
1.
Turn the controller power OFF and disconnect the robot cables.
2.
Remove the cover of the robot driving area (cable connection side). The solenoid valve is installed around the upper part of the cable connection.
3.
Small switches are attached on the top and front side of the solenoid valve (See the figure below). You can turn ON/OFF the solenoid valve manually with these switches. After connecting the cables, turn the power ON and press these switches alternately.

Q2. Pressure switch does not work.

A2-1
Check if the specified pressure is supplied to the robot.
If not, connect them properly, and check again. (Refer to the spec book.)
A2-2
Check if the pressure supply part is not loosened or disconnected. Check if VAC and LEAK, AIR and EXH are connected correctly.
If the connection is wrong or loosened, connect them properly, and check again.
A2-3
Check if the solenoid valve is operating.
If not, check the operation according to the procedure“Q1. Solenoid valve is not operating”.
A2-4
Check the pressure switch display.
If it is not displayed, replace the pressure switch.
A2-5
Check if the setting of the pressure switch is correct.
If the setting is wrong, readjust the pressure switch correctly. (Refer to the operation manual.)
A2-6
Check if cables between the robot and the controller are not loosened or disconnected.
If loosened or disconnected, connect them properly and tighten the screw or lock.
If the connection is correct, replace the pressure switch.


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